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  • ASTM
    D6202-01 Standard Test Method for Automotive Engine Oils on the Fuel Economy of Passenger Cars and Light-Duty Trucks in the Sequence VIA Spark Ignition Engine
    Edition: 2001
    $144.00
    Unlimited Users per year

Description of ASTM-D6202 2001

ASTM D6202-01

Historical Standard: Standard Test Method for Automotive Engine Oils on the Fuel Economy of Passenger Cars and Light-Duty Trucks in the Sequence VIA Spark Ignition Engine




ASTM D6202

Scope

1.1 This test method covers an engine test procedure for the measurement of the effects of automotive engine oils on the fuel economy of passenger cars and light-duty 3856 kg (8500 lb), or less, gross vehicle weight trucks. The tests are conducted using a specified 4.6-L spark-ignition engine on a dynamometer test stand. It applies to multiviscosity grade oils used in these applications. Companion test methods used to evaluate engine oil performance for specification requirements are discussed in the latest revision of Specification D4485.

1.2 The values stated in either SI units or other units shall be regarded separately as the standard. Within the text, the SI units are stated first with the other units shown in parentheses. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other, without combining values in any way.

1.3This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

1.4 This test method is arranged as follows:

Subject Section
Introduction
Scope 1
Referenced Documents 2
Terminology 3
Summary of Test Method 4
Significance and Use 5
Apparatus 6
General 6.1
Test Engine Configuration 6.2
Laboratory Ambient Conditions 6.3
Engine Speed and Load Control 6.4
Engine Cooling System 6.5
External Oil System 6.6
Fuel System 6.7
Engine Intake Air Supply 6.8
Temperature Measurement 6.9
AFR Determination 6.10
Exhaust and Exhaust Back Pressure Systems 6.11
Pressure Measurement and Pressure Sensor Locations 6.12
Engine Hardware and Related Apparatus 6.13
Miscellaneous Apparatus Related to Engine Operation 6.14
Reagents and Materials 7
Engine Oil 7.1
Test Fuel 7.2
Engine Coolant 7.3
Cleaning Materials 7.4
Sealing Compounds 7.5
Preparation of Apparatus 8
Test Stand Preparation 8.2
Engine Preparation 9
Cleaning of Engine Parts 9.2
Engine Assembly Procedure 9.3
General Assembly Instructions 9.3.1
Bolt Torque Specifications 9.3.2
Sealing Compounds 9.3.3
New Parts Required for Each New Engine 9.3.4
Harmonic Balancer 9.3.5
Oil Pan 9.3.6
Intake Manifold 9.3.7
Camshaft Covers 9.3.8
Thermostat 9.3.9
Thermostat Housing 9.3.10
Coolant Inlet 9.3.11
Oil Filter Adapter 9.3.12
Dipstick Tube 9.3.13
Water Pump 9.3.14
Sensors, Switches, Valves, and Positioners 9.3.15
Ignition System 9.3.16
Fuel Injection System 9.3.17
Intake Air System 9.3.18
Engine Management System (Spark and Fuel Control) 9.3.19
Accessory Drive Units 9.3.20
Exhaust Manifolds 9.3.21
Engine Flywheel and Guards 9.3.22
Lifting of Assembled Engines 9.3.23
Engine Mounts 9.3.24
Calibration 10
BC Pre-Test Verification 10.1
Engine/Test Stand Calibration 10.2
Procedure 10.2.1
Reporting of Reference Results 10.2.2
Analysis of Reference Oils 10.2.3
Flush Effectiveness Demonstration 10.2.4
Instrument Calibration 10.3
Engine Load Measurement System 10.3.1
Fuel Flow Measurement System 10.3.2
Coolant Flow Measurement System 10.3.3
Thermocouple and Temperature Measurement System 10.3.4
Humidity Measurement System 10.3.5
Other Instrumentation 10.3.6
Test Procedure 11
Preparation for Initial Start-Up of New Engine 11.1
Initial Engine Start-Up 11.2
Coolant Flush 11.3
New Engine Break-In 11.4
Routine Test Operation 11.5
Start-Up and Shutdown Procedures 11.5.8
Flying Flush Oil Exchange Procedures 11.5.9
Test Operating Stages 11.5.10
Stabilization to Stage Conditions 11.5.11
Stabilized BSFC Measurement Cycle 11.5.12
Data Logging 11.5.13
BC Oil Flush Procedure for BC Oil Before Test Oil 11.5.14
BSFC Measurement of BC Oil Before Test Oil 11.5.15
Test Oil Flush Procedure 11.5.16
Test Oil Aging 11.5.17
BSFC Measurement of Aged Test Oil 11.5.18
BC Oil Flush Procedure for BC Oil After Test Oil 11.5.19
BSFC Measurement for BC Oil After Test Oil 11.5.20
General Test Data Logging Forms 11.5.21
Diagnostic Review Procedures 11.5.22
Determination of Test Results 12
Final Test Report 13
Validity Statement 13.1
Report Format 13.2
Precision, Validity, and Bias 14
Precision 14.1
Validity 14.2
Test Stand Calibration Status 14.2.1
Validity Interpretation of Deviant Operational Conditions 14.2.2
Keywords 15
ANNEXES
Role of ASTM Test Monitoring Center Annex A1
Detailed Specifications and Drawings of Apparatus Annex A2
Oil Heater Cerrobase Refill Procedure Annex A3
Engine Part Number Listing Annex A4
Flying Flush Checklists Annex A5
Safety Precautions Annex A6
Report Format Annex A7
Control Chart Technique for Stand/Engine Severity Adjustment (SA) Annex A8
Statistical Equations for Mean and Standard Deviation Annex A9
Fuel Injector Evaluation Annex A10
Pre-test Maintenance Checklist Annex A11
APPENDIXES
Procurement of Test Materials Appendix X1
Data Dictionary Appendix X2

Keywords

aged test oil; break-in; calibration oil; flying flush; fuel economy; pre-test verification; reference oil; Sequence VIA; spark-ignition automotive engine


ICS Code

ICS Number Code 75.100 (Lubricants, industrial oils and related products)


DOI: 10.1520/D6202-01



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ASTM International, formerly known as the American Society for Testing and Materials (ASTM), is a globally recognized leader in the development and delivery of international voluntary consensus standards. Today, some 12,000 ASTM standards are used around the world to improve product quality, enhance safety, facilitate market access and trade, and build consumer confidence. ASTM’s leadership in international standards development is driven by the contributions of its members: more than 30,000 of the world’s top technical experts and business professionals representing 150 countries. Working in an open and transparent process and using ASTM’s advanced electronic infrastructure, ASTM members deliver the test methods, specifications, guides, and practices that support industries and governments worldwide.
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